How to Fix a Failed ERP Implementation for Your Manufacturing Organization?

Shahzad Masood


ERP implementation failure in any company, including manufacturing organization, is the worst-case scenario. The implementation team will deploy the best strategies to avoid ERP implementation failure. 

However, even after giving the best efforts, the implementation team sometimes fails to deploy the ERP system effectively. Often, troubled implementations are behind schedule, cost more than the pre-determined budget, or fail to deliver expected business benefits. The aftermath of such project failure can disrupt operations in the manufacturing unit and demoralize employees at every level.

You can restore your manufacturing business confidence and re-align the production projects with business priorities by deploying a successful Manufacturing ERP Software recovery plan. This article discusses the causes of ERP implementation failure and how to fix it.

Causes of ERP Implementation Failure

Lack of clear goals and objectives

Without determining what you want your manufacturing business to achieve with an ERP system, you will find it difficult to properly plan, implement, and measure the system’s success.

Insufficient training and support

Employees should be properly trained and supported to implement and use the new ERP system effectively. Without adequate training and support, employees might struggle to implement and use the platform, leading to adoption issues and poor productivity.

Inadequate data migration

Migrating business data from traditional database systems to the new ERP platform can be complex and time-consuming. If the data migration process is not carried out properly, it can result in data loss, errors, and inaccuracies.

Customization issues

Many ERP systems designed for the manufacturing industry are highly configurable, but not appropriately customized can lead to compatibility issues and system errors.

Inadequate testing

Testing is vital to successfully implement ERP software, as it helps identify and resolve potential issues before the system goes live. Without deploying adequate testing techniques, you can’t discover potential issues until after the ERP system is in production, leading to downtime and other problems.

How Can You Fix a Failed ERP Implementation?

Following these steps can help you fix a failed ERP implementation in your manufacturing organization:

Identify the root cause of the failure

You should thoroughly analyze the ERP implementation process to determine what went wrong. It might include reviewing project documentation, interviewing stakeholders, and analyzing system logs.

Create a plan to address identified issues

Once you have identified the root cause of the ERP implementation failure, create a plan to address the identified issues. It might include revising the project scope, adding additional resources to the implementation project, or revisiting the implementation timeline.

Communicate with stakeholders

You should inform the stakeholders involved in the ERP implementation project about the progress of the recovery effort and keep them engaged in the recovery process as much as possible.

Identify and mitigate risk

Identifying the risks associated with the recovery effort beforehand is recommended. In addition, try to mitigate them as early as possible. It might include the risks related to data integrity, compliance, or system availability.

Continuously monitor the recovery progress

Your job doesn’t end with deploying the recovery plan and strategies. Instead, you should continuously monitor the progress of your recovery effort and make adjustments as and when needed to fix ERP implementation failure successfully.

Consider professional help

Your in-house employees might not be capable enough to fix the ERP implementation failure. In such a case, consider hiring professional consultants specialized in implementing the erp for manufacturing companies and helping you with your recovery efforts.

Post-implementation review

After successfully implementing the ERP system, you should conduct a thorough review to identify the lessons that you can apply in future ERP implementation projects. 

Concluding Thoughts

Implementing an ERP system is crucial to automate, streamline, and optimize all manufacturing company operations, functions, and activities. With a technologically advanced ERP system, you can do everything from purchase and procurement to inventory and human resource management within less time, effort, and cost.

However, some manufacturing units fail to implement ERP systems successfully, impacting business productivity. It can be a long and arduous road to recover from a failed ERP system implementation, but getting your manufacturing company back on track is crucial. Following the above-discussed tips can help you recover from the ERP implementation failure. Don’t hesitate to make internal business process changes to deploy the ERP system and leverage its functionality efficiently. 

Eresource infotech Pvt ltd is leading ERP Software Company In India. We provides ERP Software for manufacturing, construction, process manufacturing, transportation, trading and distribution industries.

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