Survive the Rush: How to Handle Shipping Labels During Peak Season

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Shipping Labels

Why Shipping Labels Matter More Than Ever During Peak Season

When the holiday rush or seasonal sales hit, shipping volume spikes, and every second counts. Whether you’re fulfilling Black Friday orders, Christmas gifts, or summer promotions, your shipping label workflow must be flawless. One misplaced or misprinted label can cause major delays, missed deliveries, or customer complaints.

Shipping labels play a silent but critical role during peak season—they’re the identifier, the routing guide, and the receipt all in one. Efficiently managing them can make or break your fulfillment success.

Challenges of Managing Labels in Peak Season

During high-demand periods, the logistics landscape becomes chaotic. Here are common label-related issues businesses face:

  • Label stockouts: Running out of thermal labels mid-shift causes serious delays.
  • Printer malfunctions: Overworked printers are more likely to jam or overheat.
  • Misaligned prints: Increased printing volume often leads to poor calibration.
  • Incorrect label sizes: Mistakenly using the wrong format or incompatible rolls.
  • Label adhesive failure: Especially when using cheap, low-quality labels on dusty or cold boxes.

Being prepared means anticipating and solving these problems before they impact your bottom line.

Organizing Your Label Inventory in Advance

Start by taking stock of your current label supplies and usage rate. During peak season, demand can increase 3-5x. Use these tips to manage your inventory:

  • Forecast based on last year’s data
  • Order in bulk ahead of Q4 or major sales events
  • Prioritize popular sizes, such as:
    • 400600 (4″ x 6″) for general shipping
    • Dymo 1744907 for barcode and warehouse management
    • Dymo 30256 for multipurpose use
    • Brother DK-1241 for address and product labels
  • Label boxes by type and size to make picking faster for staff

Partnering with reliable suppliers like Betckey ensures you receive high-quality compatible labels without delays.

Explore related articles to deepen your understanding before you go.

Choosing the Right Labels for High-Speed Operations

Peak season doesn’t allow for downtime. Your label must be:

  • Compatible with thermal printers (Zebra, Rollo, Brother, Dymo)
  • Jam-resistant for high-speed printing
  • High-adhesive to prevent peeling during transit
  • Smudge-free and scan-friendly

Betckey’s premium thermal labels are designed to meet these demands. Their strong adhesive and clear thermal coating help maintain label quality even in fast-paced, high-friction environments.

Printer Readiness: Maintenance and Setup

Before peak season hits:

  • Clean your printer heads and rollers
  • Check alignment with a few test prints
  • Replace worn parts like rollers or cutters
  • Label printers by task (e.g., shipping, barcode, return labels) to reduce switching time

Invest in backup printers or rotate equipment to avoid bottlenecks. Using dedicated printers for specific label sizes also minimizes errors.

Optimize Label Usage in Your Fulfillment Workflow

Smart shipping label management isn’t just about the labels—it’s about where and how they’re used.

  • Pre-print batch labels to reduce on-demand printing during high volume
  • Automate print jobs using your shipping software (e.g., ShipStation, Shopify, Shippo)
  • Print directly from order management systems to avoid human error
  • Add labels to packing stations ahead of time to streamline operations

Label Storage Best Practices

During peak season, misplacing label rolls can slow operations. Follow these tips:

  • Store labels in a clean, dry environment
  • Keep extra rolls near high-use areas
  • Avoid heat and sunlight exposure, which can damage thermal coating
  • Use shelving or bins to separate Dymo, Zebra, and Brother-compatible rolls

Bulk Label Orders: Why It’s a Smart Strategy

Running out of labels during peak season can halt fulfillment. To avoid this:

  • Place bulk orders at least one month in advance
  • Choose vendors with reliable delivery timelines
  • Opt for universal or compatible formats to reduce inventory complexity

Betckey offers bundle packs of popular SKUs such as 400600, 30256, and DK-1241—ideal for high-volume operations.

Training Your Team on Label Best Practices

Even the best labels won’t help if staff don’t use them correctly. Train your team on:

  • Proper alignment and loading techniques
  • How to identify different label types
  • When to flag printer issues or adhesive failures
  • How to avoid cross-labeling or mismatches

Consider posting label usage guides or color-coded charts at each workstation.

Go the Extra Mile with Return Labels

During peak season, returns also surge. Be prepared by:

  • Including return labels in outbound packages
  • Using labels like Dymo 30256 or Brother DK-1241 for returns
  • Pre-printing batches for major SKUs

Streamlining the return process improves customer experience and reduces post-season headaches.

Betckey: Your Peak Season Label Partner

Betckey understands the stakes of peak season. Their thermal labels offer:

  • Strong permanent adhesive
  • Smudge-resistant printing
  • Compatibility with leading thermal printers
  • Reliable U.S.-based stock for fast delivery

Stock up on 400600 thermal shipping labels, Dymo 1744907, 30256, and DK-1241 now to stay ahead of the curve.

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FAQs

1. How many labels should I stock for peak season?

It depends on your order volume. As a rule of thumb, multiply your average monthly usage by 3-5x and add a 10% safety buffer.

2. Can I mix different label brands in my printers?

Yes, but make sure they are compatible with your printer model and meet adhesive and size standards. Betckey labels are compatible with major brands like Zebra, Dymo, and Brother.buy taba squishy​

3. What happens if a label fails during transit?

Label failure can lead to lost packages or delivery delays. Strong adhesive and proper printing ensure your labels remain intact. Betckey’s premium thermal labels are designed to handle the stress of peak season shipping.