Wire ropes are a critical component in many settings. They hoist elevators, pull industrial equipment, lift aircraft, dock ships and much more. But when wire ropes aren’t properly maintained, they become dangerous. As per experts at Viper WRL, failing wire ropes put workers and assets at risk. One of the most important parts of wire rope care? Regular lubrication with quality lubricants. Here’s an overview of why quality wire rope lube is so vital for safety and performance.
Prevents Corrosion and Rust
Unlubricated wire ropes are exposed to the elements. Moisture causes corrosion and rust over time which damage the rope. The lubricant forms a protective barrier, keeping out rain, ocean spray, humidity and other corrosive agents. This greatly extends the lifecycle of the rope by reducing deterioration.
Minimizes Wear and Abrasion
Friction between individual wire strands under tension creates internal wear and tear over repeated use. Quality lubricants reduce friction between the moving wire components. This significantly decreases abrasive wear to keep ropes functioning smoothly. Less wear equals improved strength and safety.
Protects Against Heat Damage
Heat is another enemy of wire rope. As ropes bend around sheaves and drums, friction generates intense heat. Excessive heat damages the rope structure. Lubrication reduces friction heat to protect against premature heat fatigue and failure. It’s critical for high speed and heavy load applications.
Removes Dirt and Grit
Lubrication cleans by flushing out grit and debris lodged within the wire strands. Grit acts like sandpaper grinding down ropes from the inside. Lubricant penetration dissolves and displaces these particles so they can’t cause internal abrasions and cuts.
Seals Out Moisture
Not only does lube block external moisture sources, it also seals lubricated cores, preventing internal moisture wicking. Dry lubricated interiors are essential since any moisture ingress can lead to the spread of corrosion once initiated. This watertight sealing effect enhances longevity.
Minimizes Maintenance Needs
When done consistently, lubrication greatly extends re-lubing intervals necessary for maintenance. Quality lubes adhere well and resist wash off or dry out. This means ropes stay protected for prolonged periods rather than requiring intensive repeated application.
Provides Smooth Operation
On running wire ropes, insufficient lubrication leads to binding, kinks, and slowed operation as friction increases. Proper lubrication maintains smooth, efficient running by reducing drag and resistance. This prevents slowdowns, disruptions, and excessive wear.
Prevents Dangerous Failures
The combined effects of lubrication keep wire ropes sound and damage-free as long as possible. This prevents sudden dangerous failures. Unlubricated ropes are much more prone to unexpected breakage, unraveling and detachment from their terminations.
Saves Money
The small upfront cost of quality wire rope lubricant pays off exponentially in damage prevention, longer rope life, and avoided downtime. Regular lube application is a highly cost-effective investment compared to the steep costs of wire rope replacement and accidents.
Conclusion
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